Induction hardening is a traditional method that strengthens metal components used in a variety of industries. It’s a process that results in a very high surface hardness for metal materials, making it ideal for use in the production of components that are subjected to heavy loading. Here’s a brief introduction to induction hardening methods and how they can improve the strength of a variety of metal components.
The induction hardening process
The typical induction hardening process consists of two main steps. First, induction heating is used to electrically conduct metals that are heated with an electromagnet and an electronic oscillator. As currents are sent through the electromagnet, they create eddy currents that heat whatever object is held within the induction coil. Through induction heating, the object’s surface is hardened to a depth of up to 8mm.
The second step of induction hardening is called quenching. Immediately after induction heating, the object must be quenched, or cooled down. After it’s heated, the object is put in a tank of oil or water to cool it down quickly. Not only does this step ensure that the surface of the metal object is sufficiently hardened, it also ensures heat hasn’t impacted the core of the material to avoid phase transformations. The quenching process also improves the tensile strength of the metal object.
Properties that are improved with induction hardening
There are specific material properties that are enhanced through the process of induction hardening. These include:
Benefits of induction hardening
In addition to improving the material properties of a metal, induction hardening provides other important benefits. Just a few include:
Induction hardening methods result in stronger components that withstand heavy use. Learn more about the process of induction hardening by contacting the experts at J.F. Heat Treating Inc. We’re happy to answer any and all questions you have about this complex process and how it can benefit your unique applications.
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