UHMWPE

30 Sep.,2024

 

UHMWPE

  CHEMICAL RESITANCE OF NYLOPICK

  • Workable in Hydrochloric Acid.
  • Inert to aggressive chemicals.
  • Corrosion and Erosion resistance.
  • Fumes, Ash, Dust resistance.
  • Excellent for use in dilute sulphuric Acid.
  • Nylopick works in High Temperature and in Minus.Temp. in Chemical.
  • Easy flow of salt, solvent & Powder material.
  • Very easy movement of Fertilizer, Coal dust, Powder, Chalk, cement etc.
  • Chocolate, Tobacco, Beet, Pyrite, Grains gets desired material flow.
  • Does not swell.

THE ABOVE PROPERTIES ENABLE NYLOPICK TO BE USED AS LINEAR CONVEYOR, IDLER, WHEEL ETC.

Please visit our website for more information on this topic.


Method of installation of nylopick wear resistant linear plates

Nylopick liners can be fitted to steel or concrete. Bunkers , chutes, silos etc. The surface on which the liners are to be fitted must be reasonably flat and clean. Correct mounting of nylopick wear liner can assure satisfactory performance. In case liner plates are exposed to sunlight, black, uv-resistant liners should be used. While installing the liners the coefficient of expansion of uhmw polyethylene &#;Nylopick&#; must be taken into conside ation, since it is about 8 times lighter than steel. As such it is always recommended to mount the liners at the normal temperature of operation.

The liners are normally laid lengthwise in the direction of flow of bulk material, each plate overlapping the next one by about 15 mm horizontally. Vertical joints are put edge to edge according to the necessities, liners can also be put with horizontal and vertical joints edge to edge but staggered without any problem. Whenever lining has to be done on a curved surface without many divisions; several grooves are made on the backside of the liner to suit the corresponding region. In case of part of lining of bunkers, the upper-most edge of the liner plate is covered by steel strips as safeguard against seepage of fine dusts. The high resistance of uhmw polyethylene to solvents restricts the range of suitable adhesives for gluing with these bonding agents only moderate joint strength is achieved. There fore, the liners are fastened with mechanical fasteners like counter-sunk bolt, screw, dowel etc. For lining concrete silos fastening done by means of countersunk bolt with straddling dowel. In the case of steel silos liners are fastened by means of counter-sunk head bolts with nuts when mother plate can not be wasted. The pitch between the fasteners depending on the thic ness of the liner is maintained at 150 to 200 mm. A distance of about 50 mm is left from the edge of the liner while fixing the bolt.


NYLOPICK TRUCK/ WAGON LINING

USUAL RECOMMENDED THICKNESS OF LINER IS 10 & 20 MM. IN CRUCIAL CORNER THICKNESS CAN BE INCREASED. NYLOPICK LINERS ARE AVAILABLE IN THICKNESS UP TO 75 MM AND ABOVE.

NYLOPICK SPARE PARTS FOR MINING AND METAL PROCESSING INDUSTRIES

  • BEARINGS
  • BUCKET CONVEYOR HOUSING FOR CEMENT RAW-MATERIALS,
  • SALT, GYPSUM, PYRITE, PURPLE ORE, MOULDING SAND, TITANIUM ORE, RAW PHOSPHATE, POTASSIUM CHLORIDE
  • BUSHINGS, ROUND WITH & WITHOUT COLLAR
  • CHAIN CONVEYOR WEAR PLATES
  • CONVEYOR BELT SCRAPPERS, FLIGHT SHOES, GUIDES, IDLERS,
  • ROLLERS, SKIRT BOARDS, WIPER ROLLERS, WEAR BARS TROUGH LINING
  • COOLING WATER TROUGHS
  • COVERS FOR AIR SEPARATORS FOR FINE COAL DUS
  • EXHAUST NOZZLES
  • GEARS
  • IDLERS-SLEEVES, BUSHINGS, ROLLERS
  • DUCTS, HOODS
  • PULLEYS
  • SILOS
  • SLUICES
  • SPIRALS
  • WIPERS AND WIPER PLATES FOR CONVEYOR BELTS AND DISC OR DRUM FILTERS

Excellent polymer for mining and material handling

MYLOPICK is specially formulated polymer for bulk material handling in mining, conveying, storage and transportation. Typical problems of bulk material storage like arching, shaft formation, caking and irregular discharge is taken care of NYLOPICK because of its good sliding properties and excellent abrasion resistance it outwears stainless steel by almost 2:1 ratio.

MATERIALS HANDLED

  • COAL AND CHARCOAL
  • IRON ORE, LIME STORE, SINTERS
  • COPPER CONCENTRATE
  • CLAY, KAOLIN CLAY, GYPSUM
  • CHEMICAL POWDERS, SODA ASH
  • SALT AND POTASH
  • SILICA SAND
  • SOAP DETERGENT
  • WOOD CHIPS, DUST
  • ZINC CONCENTRATE
  • PHOSPHATE
  • TALC, FLY ASH
  • BAUXITE, NICKEL ORE
  • FOUNDRY SAND
  • GLASS BATCHES
  • PESTICIDES
  • GRAINS

APPLICATIONS:

  • MINING
  • HOPPER LINER
  • CHUTE LINER
  • SCRAPPERS
  • RECLAIMER BUCKET LINER
  • DRY LINE BUCKET LINER
  • FRONT END LOADER BUCKET
  • SHOVEL LINERS
  • BUNKERS

CHARACTERISTICS:
  • OUTSTANDING WEAR RESISTANCE
  • EXCEPTIONAL CO-EFFICIENT OF  FRICTION
  • EXCELLENT CHEMICAL RESISTANCE
  • HIGH IMPACT RESISTANCE
  • ANTI-STICKING/SLIPPING SURFACE
  • NO WATER OR MOISTURE ABSORPTION
  • SELF LUBRICATING
  • WIDE OPERATING TEMP. (-40°C TO 85°C)
  • LIGHT WEIGHT FOR EASY INSTALLATION
  • PROMOTES FLOW OF BULK MATERIAL COMPARED TO STAINLESS STEEL, CARBON STELL ETC.

STORAGE, TRANSPORTATION AND CONVEYING

  • RECLAIM HOPPERS
  • TRUCK DUMP HOPPERS
  • RAIL DUMP HOPPERS
  • VIBRATORY FEEDERS
  • HOPPERS
  • DOZER BLADE LINERS
  • SILOS, BINS, BUNKERS
  • SLIDER BEDS
  • SKIRTING
  • BELT SCRAPERS
  • CYCLONE

CHARACTERISTICS:


TECHNICAL DATA

TECHNICAL DATA Property Test Method Unit Density ISO g/cm3 Molecular weight - Mil/mol Tensile Strength ISO 527-1 Mpa Breaking Strength ISO 527-1 Mpa Elongation at Break ISO 527-1 % Modulus of elasticity ISO 527-1 Mpa Impact Strength 15° V Notch ISO 179 Kj/m2 Shore Hardness D 15 s ISO 868 - Wear Resistance by sand slurry method Internal test method -

Sheet Size:

Width Length Thickness 20-75 mm 08-175 mm 06-50 mm 660 20-100 mm

Rods:

Dia 10 mm to 250 mm Standard Length 1 metre Special length and colour available on request.

UHMW-PE Board Wear Resistant UHMWPE Plastic Sheet ...

Product Description


UHMW-PE sheets 

(

Ultra high Molecular Weight Polyethylene) is a thermoplastic engineering plastic with the average molecular weight more than 6.0 million. This kind of material with five top performance of high-wear-resistance, good-chemical resistance, low-temperature resistance, self-lubrication and high-impact resistance, which is regarded as a surprised engineering plastic of excellent comprehensive capacity and competitive price.


 

Feature


Features of UHMW-PE sheet :


 

 

1. Abrasive resistance which always have in thermoelectricity polymer.

2. Best shock resistance even in low temperature.

3. Low frictional factor, and well sliding bearing material.

4. Lubricity( no caking, in adhesion) .

5. Best chemical corrosion resistance and stress craze resistance.

6. Excellent machinery process ability .

7. Lowest water absorption(<0.01%) .

8. Paragon electric insulativity and antistatic behavior .

9. Nice high energy radioactive resistance.

10. Density is lower than other thermoplastics (< 1g/m3).

11. Long using temperature range: -269°C--90°C.


  

Application


UHMW-PE

lining products manufactured through molding technology for the mechanical industry. It has certain characteristics such as wear resistance, environmental protection, anti-static, buffering, high wear resistance, moisture resistance, corrosion resistance, etc. Widely used in transportation machinery, food machinery, papermaking machinery, textile machinery, etc., to improve the wear resistance of machines and ensure their service life.





The function of fenders is to prevent damage caused by collisions between ships and docks, and they have good impact resistance.

UHMW-PE sheet

, as a dock guard board, can prevent damage caused by collisions between ships and docks. It has good impact resistance and can replace traditional steel guard boards. There are separate guard boards and rubber composites, which are widely used in major ports, and some solutions are adopted in domestic and foreign ports.




UHMW-PE



is used as a cutting table, bakery workbench, and dough mixer in food processing plants, making it easy to clean and hygienic. The cutting board of leather mechanical punching machine has a service life more than four times longer than other plastics, and can continue to be used after one layer of surface planing.


UHMW-PE

has excellent wear resistance, environmental protection, anti-static, buffering, high wear resistance, moisture resistance, corrosion resistance, easy processing, shock absorption, noise free, economical, non deformation, impact resistance, and self-lubricating properties, so its application range is extremely wide.



 

Varieties,specifications and applications of UHMW-PE Lining boards

Varieties

Specifications (mm)L*W*H

Application

High abrasion-resistance sheet

xx(2-150)
xx(2-200)
 xx(15-400)

Storehouse wall,port machinery,mining machinery,building machinery,chute, hopper

Pure ultra-high sheet

Transport machinery,foods,package,environmental protection,papermaking,ceramics

Electrostatic-resistance sheet

Electrostatic protecting positions for mining in the pit,dock,and foods processing

Burning-preventing sheet

Mining in the pit, mainly used in easily self-inflammation parts,such as coal storehouse

Color sheet

Packaging,decorative material,board fender

Link to ABOSN

Double-color sheet

Wear easily found and ensily check

Ultraviolet-resistance sheet

Storehouse in the open,hopper, board fender

Micro-hole sheet

filter-sheet

 


Other UHMW-PE products
(Small portion of product displays)


 
 

Welcome to customize.

 (Customizable according to customer requirements for drawings or samples.)


 
 

Company Profile

 



NANJING GUBAI RUBBER& PLASTIC CO. LTD was established in . It is a limited liability company mainly engaged in the production of rubber products, integrating scientific research, technology, industry and trade. Our company is located in the western suburbs of Nanjing, 36 kilometers away from Lukou Airport and 76 kilometers away from Xinshengwu International Shipping Port, with very convenient transportation.

Our main products include: rubber sheet series; Conveyor belt series; Anti-corrosion lining series; Anti static series; Special rubber series; mold product series and plastic product series, More than 500 varieties and specifications of products, and can develop and produce various high-performance and high-quality rubber and plastic products accordingto customer requirements.

Our company has taken the lead in obtaining ISO quality management system certification in the same industry, and participated in drafting national standards for industrial rubber sheets, national standards for fluororubber under general technical conditions, and industry standards for silicone rubber. The National Rubber Standards Committee has established a sub technical committee for environmentally friendly recycled rubber products and a working group for elastic paving materials in our company. Our company has also successfully established a research and development center in collaboration with the School of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics. The Gubai brand trademark has been rated as a famous trademark in Jiangsu Province and a quality credit product in Jiangsu Province.

Our company is willing to sincerely cooperate with domestic and foreign friends with a sound quality assurance system, rigorous and orderly modern management, and a service tenet of high quality, high reputation,
and high efficiency, to jointly create a better future for the rubber and plastic industry.

Working shop

Our workshop

 



Our warehouse

 

FAQ



1: Are you a manufacturer?

Yes ,

 

NANJING GUBAI RUBBER& PLASTIC CO. LTD  is a limited liability company mainly engaged in the production of rubber products, integrating scientific research, technology, industry and trade. 



2. How can we guarantee quality?

Always a pre-production sample before mass production;
Always final Inspection before shipment;

Support third-party inspection.



3.What can you buy from us?


Our main products include: rubber sheet series; Conveyor belt series; Anti-

corrosion lining series; Anti static series; Special rubber series; mold 

product series and plastic product series, More than 500 varieties and 

specifications of products, and can develop and produce various 

high-performance and high-quality rubber and plastic products according

to customer requirements.



4. Why should you buy from us not from other suppliers?


Our company has 24 years of production experience, Our factory is about square meters ,Our capability is about tons one year .

There are about 400 employees. 300 for production, and 100 for office people.We can produce 100 tons each day,and for exporting 500 containers around.



5. What certificate have you passed?


Our factory has passed ISO, ISO, ISO.Our product has passed reach standard testing,and SGS certificate.



6. How do you control your quality?


We inspect three steps:raw material inspection,during production inspection and before warehousing inspection.



7. How often do you inspect your products?


For physical testing,we test every batch,it's about every one hundred meters.


For the surface and size,we check every roll after production and before warehousing.



8. What's your product guarantee period?

Under the condition in the warehouse,we can guarantee two years no cracks even on our lowest grade product.On used products,it should depend on the using condition.



9. Can you print our logo on the rubber sheet or package bags?

Yes,we can print the logo as customer's design.



10. How to deal with the faulty products once we got ?


First ,find the reason ,it is the products problem or damaged by the transportation ,no matter what the reason is ,we will change a new part .


 

* If you have any questions, please contact us.

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