Choosing the Right Panel PC

13 Jan.,2025

 

Choosing the Right Panel PC

In order to choose the right industrial panel PC for you, you will first need to determine its use and the environment it will be used in. The working environment and the intended application will determine the following elements:

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  • Size (starting at 3.5 inches, or about 9 cm)
  • Screen format
  • Screen Resolution
  • Brightness and possible backlighting option
  • Touchscreen option (choice between a resistive or capacitive screen)
  • Rugged screen. There are generally three levels: semi-rugged, rugged and ultrarugged. The level of ruggedness is the ability to resist being dropped, vibrations, extreme temperatures, etc.
  • Integration and mounting

Other characteristics should be taken into account when choosing a Panel PC, depending on your application requirements and the desired performance:

  • Processor type
  • Memory
  • Storage
  • Expansion ports (i.e. additional video outputs)

A touch screen combines display functions (screen) and pointing device functions (mouse). There are two types of touchscreen technology:

  • Resistive touchscreens:

These touchscreens are made of two conductive layers separated by a layer of insulation. When the user touches a layer, the two conductive films come into contact, which causes a current to flow. The system will detect a variation in resistivity in the conductive layers and determine the coordinates of the contact point on the screen. A resistive touchscreen responds when touched by a stylus, gloved hand, bare finger, nail, etc. This type of touchscreen is also resistant to water, grease and dust.

Compared to a capacitive touchscreen, this type of touchscreen is more accurate, especially when used with a stylus. The manufacturing cost is much lower. Resistive touchscreens are more sensitive to scratches and other damage caused by sharp objects however. They are also less reactive than the capacitive touchscreens, and their reactivity decreases over time. Lastly, resistive touchscreens are less transparent, resulting in a loss of 20 to 25% of screen brightness, and the built up layers can lead to harmful reflections.

  • Capacitive touchscreens:

With this technology, a layer placed on the glass face accumulates charges. When users touch the layer with their fingers, charges are transferred to them. This creates a measurable change (the electrostatic field is interrupted) on the layer, sensors then determine the coordinates of the affected area. The disadvantage of this type of technology is that it does not work when the user wears gloves.
For &#;multitouch&#; applications, it is necessary to turn to touchscreens with projected capacitive technology. This technology works with thicker screens. This means the touchscreens can be covered by a highly resistant armoured glass screen. Capacitive touchscreens are brighter, guaranteeing a transparency of over 90%.

Resistive touchscreens Capacitive touchscreens Advantages
  • respond to any form of pressure
  • resistant to water, grease or dust
  • precise
  • affordable
  • withstand harsh environments
  • brighter
  • more sensitive,  very fast response time
  • more suitable for multi-touch applications (projected capacitive technology)
  • heavier duty: can be covered by an armoured glass screen (projected capacitive technology)
Disadvantages
  • more sensitive to scratches and other damage
  • less reactive than the capacitive touchscreens
  • loss of 20 to 25% of screen brightness
  • can create harmful reflections
  • won&#;t work when the user wears gloves
  • more expensive technology
  • sensitive to moisture

A multi-touch screen allows the user to apply several points (several fingers) simultaneously on the screen to trigger actions. It is very intuitive to use, the most common and simple actions are zoom and rotate, but the multi-touch also allows you to change pages, for example, by swiping the screen. Another advantage of multi-touch is that actions requiring the use of two hands for critical or potentially dangerous operations can be an effective way to prevent unintentional operator errors.

Due to the interactivity of multi-touch screens, they are often recommended for educational or collaborative work purposes. However, your HMI software may not support this feature: this is something you should check before making your choice.

Why panel PCs are perfect for industrial applications

The rugged all-in-one package appeals to a wide range of industries.

In recent years, a significant shift has taken place in industrial computing. Panel PCs have gradually been replacing their bulky predecessors, to the point where they&#;re now involved in most production processes. Among the most common applications are real-time feedback, control and monitoring of production lines, and client stations for video surveillance systems.

But what is it that makes them so popular?

Designed for seamless installation into industrial environments, panel PCs offer simple integration with existing production line architecture, such as control cabinets, machines, kiosks and similar. 

Panel PCs are often used as Human-Machine Interfaces (HMI). The hardware&#;s ruggedness ensures strong durability in challenging conditions, and the machine&#;s inbuilt touchscreen gives the operator easy access to vital data. 

With competitive price and timely delivery, SATA IPC sincerely hope to be your supplier and partner.

Panel PCs thrive in a host of different industrial scenarios. Among the most common applications are:

  • Original Equipment Manufacturer machinery (OEM)
  • Human-Machine Interface (HMI)
  • Machine-to-Machine Interface (M2M)
  • Control and data aggregation in relation to Internet of Things (IoT)
  • Vision systems
  • Factory automation systems
  • Materials handling


Significantly more durable than standard PCs

There are many reasons to choose panel PCs for your next project, whether you&#;re concerned with inventory control, industrial- and automation control, or logistics.

One of the key benefits of industrial-grade panel PCs is the durability. Constructed for the demanding industrial conditions, they are made with robust, long-life components, and offer good backward compatibility.

How would your office PC fare in a shipyard?

Should you instead choose a non-industrial panel PC, certain components in your configuration might become obsolete within a couple of years. There&#;s also the risk that replacement components have different specifications. But if you opt for an industrial solution, you can expect a lifespan of 5&#;7 years. This naturally makes finding spare parts much easier.  

Industrial panel PCs not only last longer than their office- and domestic siblings, but also perform better in rough conditions. Their temperature tolerance is higher, which translates to reduced downtime and increased productivity.

Standard portable and stationary computers deteriorate with frequent use. Industrial panel PCs have highly robust exteriors to protect the internal components and ensure reliable operation for the long haul.

&#; Did you know?

The oil and gas industry takes advantage of panel PCs&#; robustness and employ them in hazardous areas and EX-zones. 


How to transition to panel PCs

Industrial computers don&#;t require any modifications with respect to installation of the units. The procedure is the same as for standard PCs. In fact, certain models are compact enough that you don&#;t even need customized cabinets to accommodate them. That&#;s a time and money saver. The compactness also means they&#;re well suited for installation in mobile environments where there&#;s little space, such as on board a ship or in a car.

Even though there are many reasons to choose a panel PC solution for your next production line, it can be challenging to precisely identify the right setup for your needs. With seemingly infinite options on the market, the selection process can quickly turn complicated. A good solution is one that balances price and performance &#; but how do you know what to look for?

We&#;ve made a guide that covers the most important considerations you should make. You can download it here.

Good luck!


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