We have all (well, most of us) felt the pain of stepping on a Legoto the extent that I hope you step on a Lego has become a modern curse. Lego owes its infamous durability to the chemical makeup of its base material, ABS, or Acrylonitrile Butadiene Styrene. ABS is another incredibly durable, impact-resistant thermoplastic. Thats why its typically used in things which we dont want to break, like computer parts, medical supplies, and protective headgear.
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ABS is also very easy to melt, making it a popular material for DIY plastic molding and 3D printing. However, for all its useful properties, ABS doesnt perform well under a laser cutter.
The plastic tends to melt, rather than vaporize, leaving melty, gooey deposits on the cutting grid rather than a nice clean cut. To top it off, ABS is also highly flammable, and when it ignites, it releases hydrogen cyanide, a cancer-causing agent found in cigarettes. While there is still some debate about the dangers of running ABS material though a laser cutter, we say that, for now, its best to err on the side of caution.
Ive seen lots of lists of things that can be lasered either cut or engraved. But is there a list of things that you should never try to laser because it will damage the device?
So far, Ive found:
PVC plastics: releases poisonous and corrosive gasses. (If it doesnt kill you or give you cancer, itll cut the life of your GF.)
Hard drive platters: they reflect the CO2 laser and will damage the device. (Theres actually a couple of different drive platters. The very reflective silver ones cut easily with a drill and saw, but reflect the laser. The really old amber platters found in old/large drives use glass and should be fine to engrave.)
Anything else? And if my list is wrong, please correct me!
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Things that I dont know about:
Coins: Can I etch/engrave coins? (Can I give George Washington a mustache on the US quarter?) Can I cut through the copper jacket of a penny to the white zinc inside? Or do coins reflect the laser and cause damage?
Aluminum cans (or metal cut from aluminum cans): I think the painted cans (coke, sprite) should etch like anodized aluminum.
Big steel plate: Ive got a big, thin steel plate. I usually use it for soldering (so hot melt doesnt hit the workbench.) If it doesnt hurt the laser, then I want to use it as a base-plate when cutting without the crumbtray. (But if it could hurt the laser, then its a bad idea.)
Alternate base-plate idea: hard drive cases from dismantled hard drives. (I think they are aluminum since they are not magnetic.) Again, if it doesnt reflect the laser, then it should make a good base plate.
Is there any easy test for determining whether a new material will reflect the laser?
Thanks!
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