Read more 100% Interchangeable Slurry Pump Parts is a serious issue in the mining industry, for both solution providers and the mine operators who utilise them. As commodity prices continue to drop, mining operators are under intense pressure to minimise operational costs. As a result, initial costs are often more important than total ownership costs, making non-OEM Warman pump spare parts more appealable. It is widely recognised within the industry that replicator warman pump parts host significant limitations, and can often cause more harm to slurry pumps than benefit. Non-OEM Warman pump parts are notorious for their unreliability, and often decrease plant productivity, but why do they have this reputation? To answer this question, it is important for end-users to truly understand how replicators operate and their processes. Reverse Engineering Defining Materials Tolerances Manufacturing Optimisation Stock Warman pump parts from Tobee are designed for use in the toughest and most abrasive applications, and having a wide range of wear parts available in stock means there will be minimal interruptions to your slurry and solids-laden fluid removal processes. As one of the leading global slurry pumps and slurry pump parts manufacturers, we are uniquely positioned to produce quality slurry pump wear parts which deliver an exceptional lifespan, reducing the overall cost of ownership. This has been recognised by a growing number of OEMs who now specify our Tobee pumps, giving reduced downtime benefits to a rapidly growing number of end users. All the wet end parts are stocked in High chrome, Rubber, Polyurethane, Ceramic, and we also have a number of specialist materials available, all suitable for your existing Warman slurry pumps. Warman Pump Part List Basic Part Code Description Basic Part Code Description 001 Adjusting Screw 080 Stepped Washer 003 Base 081 Keeper Plate 004 Bearing Housing 083 Throatbush 005 Bearing Assembly 085 Throatbush Cotter 008 Bearing Sleeve 089 Bearing Seal 009 Bearing 090 Shaft Seal 011 Clamp Washer 092 Sump Pump Casing 012 Clamp Bolt 102 Sump Pump Column 013 Cover Plate 108 Piston Ring 015 Cover Plate Bolt 109 Shaft Sleeve O-Ring 017 Cover Plate Liner 110 Volute Liner 018 Cover Plate Liner – Throatbush 111 Packing Ring 019 Sump Pump Mounting Plate 112 Throatbush 021 Impeller – Two Vanes Open 114 Impeller – Six Vanes Open 023 Cover Plate Liner Stud For more information, please visit SUNBO PUMP. 116 Sump Pump Strainer 024 End Cover 117 Shaft Spacer 025 End Cover Shim 118 Lantern Restrictor 026 Frame Plate Liner Stud 122 Seal Ring 027 End Cover Set Screw 124 Volute Cover Seal 028 Expeller 125 Volute Frame Seal 029 Expeller Ring 126 Gland Clamp Bolt 032 Frame Plate 127 Impeller – Five Vanes Open 034 Frame Plate Bolt 130 Flange 036 Frame Plate Liner 131 Gravel Pump Bowl 039 Frame Plate Liner Stud 132 Discharge Joint Ring 040 Frame Plate Liner Insert Bolt 134 Clamp Ring 041 Frame Plate Liner Insert 135 Clamp Ring 043 Frame Plate Liner 137 Impeller – Three Vanes Closed 044 Gland 138 Grease Cup Adaptor 045 Gland Bolt 143 Volute Seal Holder 046 Grease Retainer 144 Volute Seal Holder Stud 049 Impeller – Eight Vanes Closed 145 Impeller – Four Vanes Closed 051 Impeller – Two Vanes Open 147 Impeller - Five Vanes Closed Slurry Pump Parts Materials ▪ High chrome alloys (A01, A05, A07, A08, A09, A11, A12, A21, A22, A23, A25, A33, A49, A51, A61, A68) (R08, R24, R26, R33, R55, R56, S01, S02, S12, S21, S31, S42, S45, S51) (U01, U02, U38, U15A) (J04, J05, J31, Y01, Y02, Y07, Y08) For further details, please contact our sales team on +86-18032034573. Alternatively you can email us Sales@tobeepump.com - we’ll be delighted to help meet your requirements. If you want to learn more, please visit our website warman sump pump.
Most replicators produce their spare parts through the process of ‘reverse engineering’. They will often purchase or obtain a genuine spare part and take measurements to reconstruct a component drawing from which tooling, moulds, patterns and so forth, will be made. There are three significant deficiencies in this process: the absence of knowledge of optimum tolerances, material properties and methods of manufacture. “Our engineering experts at Weir Minerals understand our Warman slurry pumps and possess superior technical knowledge on how they operate.
The next challenging task replicators face is creating the right materials for the slurry pump. Slurry pump wear parts are made from a range of materials, specially developed for the application. Replicating slurry pump materials, from just a sample of materials, is very difficult.
Tolerance is defined as the amount a dimension or feature of a component is allowed to deviate from the nominal. When replicators produce non-OEM Warman pump parts the control of the finished product dimensions is very tight to ensure interchangeability of parts.
Methods The manufacturing methods and processes used by OEMs have been developed over many years using expert engineering solutions. OEMs know their products inside out; they know what works and continuously make advancements to improve their technology.
At Tobee Pump, we often take samples of the worn parts and send this to our experts in the materials laboratory to analyse. Proper examination of the worn parts’ physical characteristics, by the people who know the design and manufacturing process of the slurry pump, can reveal the root cause of the wearing, and allows us to engineer the correct solutions specific to the application.
Warman pump parts are often used in mineral processing and wash plant environments, high quality wear parts are critical to ensuring the longevity of your equipment.
▪ Natural Rubber or Elastomers
▪ Polyurethane
▪ Ceramic