Various types of industries use roller conveyors to simplify the production process. Roller Conveyor is one type of conveyor that is commonly used in industry apart from Belt Conveyors. The roller conveyor used usually has a variety of types and dimensions that are adjusted to the needs of each production line.
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General knowledge about roller conveyors is an industrial machine whose function is to move goods from one place to another using parallel rollers. To find out more about the types of Roller Conveyors, and to find out which type of Roller Conveyor will suit your needs, you can read this article.
Why Should You Use Roller Conveyors?
Standard Rules of Connect Automation for Roller Conveyor Use
Most Suitable Roller Conveyor Applications for:
There are various types of conveyors used by the industry. One of them is roller conveyor. Roller conveyor itself also has different types according to the needs of each production line.
Types of Conveyor Rollers Based on their Body Structure are divided into 4, namely:
Understanding of Gravity Roller Conveyor is one type of roller conveyor that is often used. Gravity Roller Conveyor facilitates the process of transferring goods without having to use additional driving force, both motors and humans.
Gravity Roller Conveyors are generally used on packaging production lines or product transfers that are already in cardboard packaging. Roller Gravity Conveyors can also be used to transfer products from different elevations, such as between conveyor belts and during product loading-unloading processes to modes of transportation.
General dimensions of Gravity Roller Conveyor:
Width : 300 - 600mm Length : Maximum of mm Height : 350 - 800mmFlat Roller Conveyor is commonly used for product packaging and labeling production lines, it can also be used as a bridge between different production lines. Flat Roller Conveyor can be applied using a motor and without a motor as a drive.
Flat rollers without motor drives are the choice of several industries because the speed of each process that occurs on the conveyor is different in duration. The different speed is because it is done manually by humans, not machines. Meanwhile, Flat Roller Conveyors that use a motor drive system are used for transfers between production lines without a lot of manual processes that occur on the conveyor. If the product being transferred has a large mass, using a motor drive will simplify the transfer process.
Industries that use Flat Roller Conveyors generally have quite large product dimensions and weights, for example the electronics industry, the ceramic or marble stone industry, the furniture industry, the logistics industry, and various other industries.
General dimensions of Flat Roller Conveyor:
Width : 300 - 600mm (on demand) Length : Maximum of mm (on demand) Height : 350 - 800mmThe definition of Straight Roller Conveyor is a type of roller conveyor that is commonly used by arranging rollers in parallel. The parallel arrangement of the rollers makes the roller designs used have the same dimensions and diameter.
The definition of Curve Roller Conveyor is a type of roller conveyor that is used to connect production lines with a turning position or has an indentation to save production space. Curve Roller Conveyors can be applied both in the form of Curve Gravity Roller Conveyors and also in the form of Curve Flat Roller Conveyors.
For Curve Gravity Roller Conveyor, each roller has different dimensions and diameter depending on the angle of the conveyor curve and the width of the Roller Conveyor transfer area. This design is very dependent on the dimensions and load of the product being transferred on it, the width of the transfer area, the angle of indentation, the initial height and the final height.
As for the Curve Flat Roller Conveyor, it is usually applied using a motor drive to transfer the product. The dimensions, length and diameter of each roller of the Curve Flat Roller Conveyor depend on the type of drive system used. For this reason, you need to read the section below.
Types of Conveyor Rollers Based on the Drive System Used, Divided into 2, namely:
The definition of Power Band Roller Conveyor is a Roller Conveyor that uses Round Belt/Band transition elements that are connected between rollers or connected to a drive stick to transfer mechanical power using a motor. Round Belt/Band has a high frictional force so that it is able to move the roller.
Power Band Rollers can use roller materials such as Stainless Steel and are more hygienic for industries that require Food Grade materials compared to Power Chain Roller Conveyors.
General dimensions of Power Band Roller Conveyor:
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Width : Maximum of mm Length : On demand (adjusted to the load and motor capacity) Height : 350 - 800mmThe definition of Power Chair Roller Conveyor is a Roller Conveyor that uses a Chain transition system that is connected between rollers to transfer mechanical power using a motor.
Power Chain Roller Conveyor has a stronger ability to transfer products weighing more than 50kg compared to Power Band Roller Conveyor.
Chain sprocket types: RS40, RS50 and RS60 with mild steel and stainless steel material options.
General dimensions of Power Chain Roller Conveyor:
Width : Maximum of mm Length : On demand (adjusted to the load and motor capacity) Height : 350 - 800mmFrequently Used Types of Roller Materials:
1. Structural Integrity
Regularly inspect the frame for signs of wear, corrosion, or damage. Pay particular attention to welds, joints, and areas prone to stress.
2. Alignment and Leveling
Check the frame for proper alignment and leveling. Misaligned or uneven frames can lead to belt tracking issues and uneven wear.
1. Rust and Corrosion Prevention
In environments prone to moisture or chemical exposure, inspect frames for rust and corrosion. Apply protective coatings as needed and consider using corrosion-resistant materials in high-risk areas.
2. Cleaning
Regularly clean the frame to remove debris, dirt, and corrosive substances that can accelerate wear.
Regularly check and tighten bolts, nuts, and other fastening components. Vibrations from the conveyor system can loosen these over time.
If the frame includes moving parts or components, ensure they are properly lubricated according to the manufacturer&#;s recommendations.
Make adjustments to any components attached to the frame, such as idlers or brackets, to ensure they are functioning correctly. Replace any parts that are excessively worn or damaged.
Take into account the operating environment. For example, in outdoor or harsh industrial settings, more frequent inspections and maintenance may be necessary.
Keep the frame free from material build-up, which can cause misalignment or imbalance in the conveyor belt.
Ensure that the conveyor system is not regularly overloaded, as this can cause excessive stress and potential damage to the frame.
Keep detailed records of inspections, maintenance activities, and replacements. This documentation can help track wear patterns and predict when maintenance will be needed in the future.
Regular maintenance of the conveyor frame is essential to prevent costly repairs and downtime. It ensures that the conveyor system operates smoothly, efficiently, and safely over its lifespan.
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